PTFE (polytetrafluoroethylene) nonstick coatings are two-coat (primer/topcoat) systems. These products have the highest operating temperature of any fluoropolymer (260°C500°F), an extremely low coefficient of friction, good abrasion resistance, and good chemical resistance. PTFE is available only in water-based liquid form.
2. Teflon® FEP
FEP (fluorinated ethylene propylene copolymer) nonstick coatings melt and flow during baking to provide non-porous films. These coatings provide excellent chemical resistance. In addition to low friction, FEP coatings have excellent nonstick properties. Maximum use temperature is 204°C/400°F. FEP is available in water-based liquid and powder forms.
3. Teflon® PFA
Like FEP, PFA (Perfluoroalkoxy) nonstick coatings melt and flow during baking to provide non-porous films. These coatings provide excellent chemical resistance. In addition to low friction, PFA offers the additional benefits of higher continuous use temperature (260°C/500°F), films thicknesses up to 1,000 micrometers (40 mils) and greater toughness than PTFE or FEP. This combination of properties makes PFA an excellent choice for a wide variety of uses, especially those involving chemical resistance. PFA is available in both water-based liquid and powder forms.
4. Teflon® ETFE
ETFE is a copolymer of ethylene and tetrafluoroethylene and is also sold under the Tefzel® trademark. Although not fully fluorinated, ETFE has excellent chemical resist380ance and can operate continuously at 149°C/300°F. This resin is the toughest of the fluoropolymers and can be applied at film builds up to 1,000 micrometers (40 mils) to provide a highly durable finish. ETFE is available in powder form.
5. Teflon-S® One Coat
These solvent-based liquid coatings are formulated with special blends of fluoropolymers and other high-performance resins to improve toughness and abrasion resistance. Because the film components stratify during baking, most of the fluoropolymer properties (such as low friction and nonstick character) are retained. The resins provide adhesion and abrasion resistance. These products can sometimes be applied to smooth, clean metal. Bake requirements vary, depending on the specific coating, from 163°C/325°F to 316°C/600°F.
